INTELLIGENT MATERIAL ASSEMBLY
The well designed combination of different materials allows weight savings without losing stability. By varying the stretch behaviour of the individual materials, we can precisely define each sail profile under pressure and guarantee you consistent sailing characteristics over the long term.
The Tension frame forms a functional unit with the smart clew construction. It is built from multidirectional x-ply and framed with insignia. Therefore it can resist maximum stress levels. The Tension frame receives the force from the clew and distributes the tension with the additional warp lines into the sail. The layout of the tension frame is designed to support the individual profile of every sail. Conclusively the tension frame improves the response of the sail and increases the profile stability. It also ensures long lasting sail characteristics and improves the overall durability of the sail.
DOUBLE LOCK SEAMS
Double Seams provide the most stable connection between panels or different materials. They find use in areas of high material tension and make your sail tough and durable.
SMART CLEW CONSTRUCTION
The Smart Clew Construction is based on the tension specific and precise alignment of different materials. The result is an extremely durable clew area without additional weight. Depending the sail the layout of the materials varies in order to suit the resulting tension lines in order to distribute the force from the clew, towards the Tension Frame into the sail. That helps to create more response, better profile stability and long lasting sail characteristics.
KEVLAR STRETCH CONTROL
Through the selected use of kevlar warp laminate, we are able to precisely define the stretch properties of every sail. This leads to more response and a long lasting and stable sail profile. The light and unidirectional kevlar threads show very low stretch, even under highest loads. They are individually positioned in each sail to suit its range of application, leading to long lasting performance and sail characteristics.
Multidirectional X-Ply is used in high stress areas. The thread layout shows a higher density of polyester yarn, thus making the material more resistant than the regular X-Ply. The additional vertical thread direction allows the material to take more tension and force in the critical tension line.
The square ply is based on the same concept as X-ply material. However the threads are aligned in a 90 degree angle and the material offers a higher overall thread density. That allows us to reduce the thickness of the included monofilm to save weight, but ensure durability at the same time.
X-PLY the all time classic of the reinforced laminates. It is light, stable and has a good transparency. Therefore it is used in the window area of the Wave-and Cross Over Sails. X-Ply also does withstand higher punctual stress. In case of a cut, the threads avoid further damage because they stop the cut from spreading through the window.